Metallic Aggregate

Metallic Aggregate Floor Hardener

Reference · 54755780

A metallic aggregate hardener for industrial concrete floors subject to intensive movement and surface wear.

Wear Resistance Ratio≥350% · JC/T 906-2002
Compressive Strength (28d)≥90.0 MPa
Flexural Strength (28d)≥13.5 MPa
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HUITUO · 54755780

Product Description

Metallic Aggregate Floor Hardener Product Data Sheet
Product Introduction
Metallic Aggregate Floor Hardener (also known as Metallic Dry-Shake Hardener) is a dry-shake floor hardener composed of high-hardness metal alloy aggregates (such as Tin-Titanium alloy, NFJ metallic aggregates, etc.), special cement, high-performance additives, and pigments 1 1?. It is uniformly spread on the surface of freshly poured concrete at the initial setting stage, then compacted, leveled, and finished using a power trowel to form a highly dense, ultra-wear-resistant, impact-resistant metallized floor surface. This product is cement-based, contains no volatile organic compounds, and is environmentally safe.
 
Performance Features
Superior Wear Resistance: Metallic aggregates provide exceptional wear resistance, with wear resistance ratio ≥350%, far exceeding ordinary concrete 
Excellent Impact Resistance: Metal alloy structure withstands heavy machinery traffic and heavy object drops
High Compressive Strength: 28-day compressive strength up to 90 MPa or more, suitable for ultra-heavy load areas 
Anti-Static/Non-Sparking Options: Special formulations meet anti-static and non-sparking requirements for explosion-proof workshops and hazardous material warehouses 
Non-Dusting: Dense surface eliminates industrial floor dusting problems
Same Lifespan as Concrete: Integrated construction with substrate ensures no delamination
Fire Rating Class A1: Completely non-combustible material, safe and reliable 
 
Scope of Application
Ultra-Heavy Load Industrial Plants: Heavy machinery manufacturing, steel processing, forging workshops
Warehousing & Logistics: High-bay warehouses, automated storage systems, high-frequency forklift aisles
Explosion-Proof Areas: Class A/B production workshops, hazardous material warehouses, chemical tank farms 
Transportation Facilities: Docks, ports, freight stations, maintenance workshops 
Public Facilities: Parking lots, large exhibition halls, safety passages 
 
Technical Parameters
 

Parameter

Technical Specification

Test Standard/Notes

Wear Resistance Ratio

≥350%

JC/T 906-2002

Compressive Strength (28d)

≥90.0 MPa

 

Flexural Strength (28d)

≥13.5 MPa

 

Surface Hardness (Indentation Dia.)

≤3.10 mm

 

Bond Strength

≥1.5 MPa

Industry Standard

Surface Hardness (Mohs)

≥8

Mineral Hardness Tester

Fire Rating

Class A1 (Non-combustible)

 

Anti-Static (Optional)

Surface Resistance ≤109 Ω

 

Non-Sparking Performance

No sparks (600-1000r/min, 10-20N force)

Dark room test

Coverage

5-6 kg/m2 (approx. 2-3 mm thickness)

 

Curing Period

≤7 days

Standard conditions


Metallic Aggregate Types

Type

Main Components

Features

Applications

Tin-Titanium Alloy Aggregate

Tin-Titanium alloy + high-grade cement + additives

Ultra wear resistance, compressive strength ≥90MPa

Severe wear, harsh load conditions

NFJ Anti-Static/Non-Sparking Metallic Aggregate

Metallic aggregate + rare earth + conductive additives

Anti-static (≤109Ω), non-sparking, Class A1 fire rating

Explosion-proof workshops, hazardous warehouses

Standard Metallic Aggregate

Iron-based metallic particles

Good wear resistance, moderate cost

General industrial floors


Construction Procedures
Concrete Pouring: Pour concrete grade ≥ C25, vibrate well, control flatness ≤3mm/2m
First Application: At initial set (footprint depth 3-5mm), spread 2/3 of total metallic aggregate 
First Compaction: Once aggregate darkens due to moisture absorption, compact with power trowel (float disc)
Second Application: Spread remaining 1/3 metallic aggregate perpendicular to first direction 
Finishing: After surface dries, repeatedly trowel with blades until smooth and uniform color
Curing: Apply curing compound or cover with plastic film for ≥7 days 
Important Notes:
Application temperature must be ≥5°C 
Do NOT apply aggregate before concrete initial set
NEVER mix aggregate with water
Do NOT use less than recommended coverage
 
Coverage & Packaging
Coverage: 5-6 kg/m2 (approx. 2-3 mm thickness) 
Packaging: 25 kg/bag, paper-plastic composite bag (moisture-proof) 
Storage: Cool, ventilated area; protect from moisture, sun, and water
Shelf Life: 6 months 
Transportation: Handle as ordinary cargo, prevent leakage
 
Comparison with Other Flooring Systems

Comparison

Metallic Aggregate

Emery (Non-Metallic)

Epoxy Coating

Wear Resistance

★★★★★

★★★★

★★★

Impact Resistance

★★★★★

★★★★

★★★

Compressive Strength

≥90 MPa

≥75 MPa

≥50 MPa

Anti-Static/Non-Sparking

Optional

Generally not

Special formula needed

Fire Rating

Class A1

Class A1

Class B1-B2

Construction Speed

Fast (with concrete)

Fast (with concrete)

Slow (curing required)

New/Old Floors

New only

New only

Both

Cost

Medium-High

Medium

High


Product Compliance Standards
JC/T 906-2002 "Cementitious Wear-Resisting Material for Concrete Floor
GB/T 50081 "Standard for Test Methods of Concrete Physical and Mechanical Properties
Anti-static/Non-sparking products meet relevant industry explosion-proof requirements

Technical specifications

PropertyValue
Wear Resistance Ratio≥350% · JC/T 906-2002
Compressive Strength (28d)≥90.0 MPa
Flexural Strength (28d)≥13.5 MPa
Surface Hardness (Indentation Dia.)≤3.10 mm
Bond Strength≥1.5 MPa · Industry Standard
Surface Hardness (Mohs)≥8 · Mineral Hardness Tester
Fire RatingClass A1 · Class A1 · Class B1-B2
Anti-Static (Optional)Surface Resistance ≤10 9 Ω
Non-Sparking PerformanceNo sparks (600-1000r/min, 10-20N force) · Dark room test
Coverage5-6 kg/m 2 (approx. 2-3 mm thickness)
Curing Period≤7 days · Standard conditions
Tin-Titanium Alloy AggregateTin-Titanium alloy + high-grade cement + additives · Ultra wear resistance, compressive strength ≥90MPa · Severe wear, harsh load conditions
NFJ Anti-Static/Non-Sparking Metallic AggregateMetallic aggregate + rare earth + conductive additives · Anti-static (≤10 9 Ω), non-sparking, Class A1 fire rating · Explosion-proof workshops, hazardous warehouses
Standard Metallic AggregateIron-based metallic particles · Good wear resistance, moderate cost · General industrial floors
ComparisonMetallic Aggregate · Emery (Non-Metallic) · Epoxy Coating
Wear Resistance★★★★★ · ★★★★ · ★★★
Impact Resistance★★★★★ · ★★★★ · ★★★
Compressive Strength≥90 MPa · ≥75 MPa · ≥50 MPa
Anti-Static/Non-SparkingOptional · Generally not · Special formula needed
Construction SpeedFast (with concrete) · Fast (with concrete) · Slow (curing required)
New/Old FloorsNew only · New only · Both
CostMedium-High · Medium · High