产品描述
Metallic Aggregate Floor Hardener Product Data Sheet
Product Introduction
Metallic Aggregate Floor Hardener (also known as Metallic Dry-Shake Hardener) is a dry-shake floor hardener composed of high-hardness metal alloy aggregates (such as Tin-Titanium alloy, NFJ metallic aggregates, etc.), special cement, high-performance additives, and pigments 1 1?. It is uniformly spread on the surface of freshly poured concrete at the initial setting stage, then compacted, leveled, and finished using a power trowel to form a highly dense, ultra-wear-resistant, impact-resistant metallized floor surface. This product is cement-based, contains no volatile organic compounds, and is environmentally safe.
Performance Features
Superior Wear Resistance: Metallic aggregates provide exceptional wear resistance, with wear resistance ratio ≥350%, far exceeding ordinary concrete
Excellent Impact Resistance: Metal alloy structure withstands heavy machinery traffic and heavy object drops
High Compressive Strength: 28-day compressive strength up to 90 MPa or more, suitable for ultra-heavy load areas
Anti-Static/Non-Sparking Options: Special formulations meet anti-static and non-sparking requirements for explosion-proof workshops and hazardous material warehouses
Non-Dusting: Dense surface eliminates industrial floor dusting problems
Same Lifespan as Concrete: Integrated construction with substrate ensures no delamination
Fire Rating Class A1: Completely non-combustible material, safe and reliable
Scope of Application
Ultra-Heavy Load Industrial Plants: Heavy machinery manufacturing, steel processing, forging workshops
Warehousing & Logistics: High-bay warehouses, automated storage systems, high-frequency forklift aisles
Explosion-Proof Areas: Class A/B production workshops, hazardous material warehouses, chemical tank farms
Transportation Facilities: Docks, ports, freight stations, maintenance workshops
Public Facilities: Parking lots, large exhibition halls, safety passages
Technical Parameters
Parameter | Technical Specification | Test Standard/Notes |
Wear Resistance Ratio | ≥350% | JC/T 906-2002 |
Compressive Strength (28d) | ≥90.0 MPa |
|
Flexural Strength (28d) | ≥13.5 MPa |
|
Surface Hardness (Indentation Dia.) | ≤3.10 mm |
|
Bond Strength | ≥1.5 MPa | Industry Standard |
Surface Hardness (Mohs) | ≥8 | Mineral Hardness Tester |
Fire Rating | Class A1 (Non-combustible) |
|
Anti-Static (Optional) | Surface Resistance ≤109 Ω |
|
Non-Sparking Performance | No sparks (600-1000r/min, 10-20N force) | Dark room test |
Coverage | 5-6 kg/m2 (approx. 2-3 mm thickness) |
|
Curing Period | ≤7 days | Standard conditions |
Metallic Aggregate Types
Type | Main Components | Features | Applications |
Tin-Titanium Alloy Aggregate | Tin-Titanium alloy + high-grade cement + additives | Ultra wear resistance, compressive strength ≥90MPa | Severe wear, harsh load conditions |
NFJ Anti-Static/Non-Sparking Metallic Aggregate | Metallic aggregate + rare earth + conductive additives | Anti-static (≤109Ω), non-sparking, Class A1 fire rating | Explosion-proof workshops, hazardous warehouses |
Standard Metallic Aggregate | Iron-based metallic particles | Good wear resistance, moderate cost | General industrial floors |
Construction Procedures
Concrete Pouring: Pour concrete grade ≥ C25, vibrate well, control flatness ≤3mm/2m
First Application: At initial set (footprint depth 3-5mm), spread 2/3 of total metallic aggregate
First Compaction: Once aggregate darkens due to moisture absorption, compact with power trowel (float disc)
Second Application: Spread remaining 1/3 metallic aggregate perpendicular to first direction
Finishing: After surface dries, repeatedly trowel with blades until smooth and uniform color
Curing: Apply curing compound or cover with plastic film for ≥7 days
Important Notes:
Application temperature must be ≥5°C
Do NOT apply aggregate before concrete initial set
NEVER mix aggregate with water
Do NOT use less than recommended coverage
Coverage & Packaging
Coverage: 5-6 kg/m2 (approx. 2-3 mm thickness)
Packaging: 25 kg/bag, paper-plastic composite bag (moisture-proof)
Storage: Cool, ventilated area; protect from moisture, sun, and water
Shelf Life: 6 months
Transportation: Handle as ordinary cargo, prevent leakage
Comparison with Other Flooring Systems
Comparison | Metallic Aggregate | Emery (Non-Metallic) | Epoxy Coating |
Wear Resistance | ★★★★★ | ★★★★ | ★★★ |
Impact Resistance | ★★★★★ | ★★★★ | ★★★ |
Compressive Strength | ≥90 MPa | ≥75 MPa | ≥50 MPa |
Anti-Static/Non-Sparking | Optional | Generally not | Special formula needed |
Fire Rating | Class A1 | Class A1 | Class B1-B2 |
Construction Speed | Fast (with concrete) | Fast (with concrete) | Slow (curing required) |
New/Old Floors | New only | New only | Both |
Cost | Medium-High | Medium | High |
Product Compliance Standards
JC/T 906-2002 "Cementitious Wear-Resisting Material for Concrete Floor
GB/T 50081 "Standard for Test Methods of Concrete Physical and Mechanical Properties
Anti-static/Non-sparking products meet relevant industry explosion-proof requirements
技术参数
| 项目 | 数值 |
|---|---|
| 耐磨比 | ≥350% · JC/T 906-2002 |
| 抗压强度(28d) | ≥90.0 MPa |
| 抗折强度(28d) | ≥13.5 MPa |
| Surface Hardness (Indentation Dia.) | ≤3.10 mm |
| 粘结强度 | ≥1.5 MPa · Industry Standard |
| Surface Hardness (Mohs) | ≥8 · Mineral Hardness Tester |
| 防火性能 | Class A1 · Class A1 · Class B1-B2 |
| 防静电性(Optional) | Surface Resistance ≤10 9 Ω |
| 不发火性能 | No sparks (600-1000r/min, 10-20N force) · Dark room test |
| 理论用量 | 5-6 kg/m 2 (approx. 2-3 mm thickness) |
| 固化时间 | ≤7 days · Standard conditions |
| Tin-Titanium Alloy Aggregate | Tin-Titanium alloy + high-grade cement + additives · Ultra wear resistance, compressive strength ≥90MPa · Severe wear, harsh load conditions |
| NFJ Anti-Static/Non-Sparking Metallic Aggregate | Metallic aggregate + rare earth + conductive additives · Anti-static (≤10 9 Ω), non-sparking, Class A1 fire rating · Explosion-proof workshops, hazardous warehouses |
| Standard Metallic Aggregate | Iron-based metallic particles · Good wear resistance, moderate cost · General industrial floors |
| Comparison | Metallic Aggregate · Emery (Non-Metallic) · Epoxy Coating |
| 耐磨性 | ★★★★★ · ★★★★ · ★★★ |
| 耐冲击性 | ★★★★★ · ★★★★ · ★★★ |
| 抗压强度 | ≥90 MPa · ≥75 MPa · ≥50 MPa |
| 不发火性能 | Optional · Generally not · Special formula needed |
| 施工速度 | Fast (with concrete) · Fast (with concrete) · Slow (curing required) |
| New/Old Floors | New only · New only · Both |
| 成本 | Medium-High · Medium · High |





